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Homemade Coil Winding Jig



I was asked by someone on youtube how I wound my coils. So this is a a jig that I made that allows me to wind them with hands free and to keep track of the number of turns.

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Winding the coils for my VAWT

Комментарии:

Автор wa4aos (5 месяцев)
neat project

Автор JONEStheBEASTMASTER (6 месяцев)
22 gauge wire???

Автор Umar Farooq (5 лет)
@Stonefisk What a brain you got. I had shared this story with many people,
but none had answered in the way you have.I'm totally impressed, I never
thought about that part of the story. Awesome.

Автор Jonas Ygona (3 года)
wow nc work you got there thumbs up by the way can i make a copy of that
machine design you made and ill buy the parts pls put all the details and
some instructions so that i can follow....thk again and nc job....

Автор stonefisk (5 лет)
Which is one of the biggest urban myths of all time. When the pencil 'lead'
breaks you have an almost impossible to find, highly conductive piece of
carbon floating a space craft ready to short circuit vital electronics.

Автор melricasata (4 года)
I used a lap counter same as yours but in high-speed, the counter doesnt
work. It stays at the same count.

Автор Umar Farooq (5 лет)
Great work man...... This reminds me of a joke. One day NASA decided to
send their man at the space for the first time. They had a problem as how
they would write in space, as PEN won't work, because of zero gravity. So
they spend like months in desigining a PEN costing a million dollar, that
would be able to work in space and thus people can write.. During the
presentation of this PEN, a kid comes from the crowd and lend him a pencil.
He said, why don't you just take pencil with yourself.

Автор Catvore (3 года)
Schematics please!

Автор deepcut71 (4 года)
excellent ! thanks :)

Автор Cameron Matthews (4 года)
a bike odomitor would work but you would need a more steady power source to
have a steady rpm

Автор factorargento (5 лет)
Good machine!

Автор coolramone (3 года)
Did u say 22 0 gauge wire or what? T/Y

Автор MrTXWolfie (3 года)
I really like your design just gotta get off my butt to make it. Could of
even used a light dimmer switch in place of the pedal ... on/off and turn
it to the right speed .... just a thought that popped in my head while
watching the video.

Автор TheDullahan (3 года)
@Whammo1963 Because the wire is cylindrical, it naturally will not pile
upon itself. If the two spools are kept at the correct distance, the wire
will naturally slide over itself and go back and forth evenly on the new
spool.

Автор Ivan Azymov (4 года)
I'm searching for a voice-coil winding thingamajig. This is inspiring in
it's simplicity (and return on value). I'm definitely refering to this when
I desing my voice-coil winding aparatus.

Автор Mephysto65 (3 года)
Great job! Just a doubt: how do you avoid wire overlapping across the
length during wiring motion?

Автор Truthbeeknown (6 лет)
You are welcome. Glad this was of use for you.

Автор jphdg (6 лет)
Nice job there. Well done.

Автор Ali Samer (2 года)
nice,but ...counting is not a good idea ,you can do it with an electronic
calculator for pocket ...you take an magnet and place it on the well and
you can place the magnet into the eccentric place and an reed relay has to
stand in the magnet's way ..so at every turn the reed relay is gonna put to
wires together ...wires that comes from the equal key from calculator ,and
when you want to count you start the calculator and do 1+ and then rotate
the weel and coil and the calculator is gonna count

Автор seasonedtoker (3 года)
brilliant video! I will probably implement a small AC motor from a drill
sharpener. but thank you for sharing your design, I hope you don't mind me
copying it ;) cheers mate

Автор damionblack123 (3 года)
what kind of drill did you use great idea

Автор GriffndorK (5 лет)
OH My gosh, now I can't believe I wound my 32" x 4" secondary by hand...

Автор SYDUB (6 лет)
how do you do to reel from one side to the other. Do you proceed only by
hand? Thank you.

Автор BDub (6 лет)
Sweet winder man! Do you have any problems with overcoming the tensile
strength of the wire from the feed spool? ..err, any wire breakage?? LOL.

Автор william valle (4 года)
Respond to this video... smart man . you are like me .simple and efficient.

Автор BasementBen (6 лет)
Can it be done with bifiliar, or trifiliar? Thanks.

Автор PurksWorld (6 лет)
i suck at all those science things (most of them) but this may be sound
stupid but what can you make with coils? can someone give me a bit more
info plz? thank you! i would really appreceate that!

Автор Truthbeeknown (6 лет)
Thanks... it works quite well. What took me about an hour now takes five or
then minutes.

Автор Ali Samer (2 года)
i have one design of my own ,i am using an power supply from an computer to
get 12V and i have an motor from a battery power drill machine ,and an PWM
controller ..i have place the pwm potentiometer on my chair 's leg ..so i
can operate it with the leg ... here ..take a look ... watch?v=f64QJ9uxfS0

Автор Charles McCune (4 года)
thats pretty cool it realy is. now you just need to set it up to were if
you want 27 windings you set it and push button and it stop at 27 cool
either way it goes I have to build somethign like that if I want to start
building or rewinding generatiors if I need to

Автор ian25oconnor (5 лет)
My tired hands Thank You!!! Thanks Again!!!

Автор Bait28 (2 года)
@Whammo1963 tension on the spool will cause the garden hose effect and it
should wind even.

Автор Truthbeeknown (6 лет)
Thank you.

Автор sergio roa (3 года)
hey bro can you tell me were to get the plastic spools that you use in the
proces cus a bin looking for those but I dont know were to look at please
can you tell me were to found it

Автор lovesilencenow (6 лет)
coils when energized with power (DC OR AC) create a magnetic field. Its is
used for High voltage power supplies or power generation from the vacuumm
without any use for fuel. They are also used to turn on and off power where
high current is required, such as your car starter, or your head light and
heater motor in the car. The alarm or the door bell, speakers. These are
used for pulsed motors and Tesla coils. Check out bedini motor. there are
thousands of applications. google Electro magnets.

Автор Truthbeeknown (6 лет)
Thanks.. I think.. lol.

Автор peterm3964 (5 лет)
Yeah and chinese reentry nosecones are made of OAK . we spent millions
inventing teflon . !! HA HA

Автор Truthbeeknown (6 лет)
The belt is actually a large "O"-ring.

Автор Petelecaster (2 года)
Love your counter

Автор andytysn (6 лет)
nice work!!

Автор Headshothorror4488 (3 года)
I want 10 wrap coils. What wire do i buy (exact name) ? And cores ?

Автор Generatorblue Generator blues (6 лет)
I will be using a sewing machine motor for my winder as well. Thank you for
showing your machine. I have turned bicycle wheels into turbines and
generators. Now I must put it all together. I need a coil winder for sure.

Автор Lorenzo Aldave (1 год)
from 3 idiots movie

Автор Jared Beekman (2 года)
@Kntryhart Chances are you can use a belt found at any hardware/automotive
store. If you have a place that sells lawncare devices they probably have
shorter belts based on your needs.

Автор bbcisrubbish (3 года)
@Kntryhart. I have some drive belts which come in 1/8", 3/16" and 1/4"
diameters in metre lengths. Cut required length, hold the ends together and
pull over a heated knife blade. This melts and welds it into a circle.
Leave to cool and solidify. I use mine on a small lathe and other odd and
end tools.

Автор NovemberNix Nikunj Thapa (4 года)
Really a smart work there... (Creativity with full of common sense) Thank
you for sharing you knowledge.

Автор Umar Farooq (5 лет)
You can make electromagnets. You can make Audio Speaker coil with them. You
can use them in your electronic circuits, accroding to your application.
You use them in your Cars, these are used by spark plugs in cars.. Coils
are used in electric motors.What ever you want to ask, feel free to ask me,
friend. I would really like to help those, who are having difficulty :)

Автор Eric Blair (5 лет)
I don't see how you are distributing the wire uniformly side to side on the
coil...

Автор heartestbeat2 (5 лет)
yes please explain

Автор The Lightning Stalker (5 лет)
The lap counter thing is pretty clever.

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